15/07/2011 - Vision System Enables Fast and Inexpensive Upgrading of Tablet ...
In order to meet the Food and Drug Administration (FDA) mandate that each tablet or capsule be identifiable, it’s critical to be able to inspect the identification and eject bad items. In the past, Ackley Machine used cameras to acquire and a personal computer to process images on its tablet printing machines. But when a computer went down, the company had to upgrade to a new version of the Windows operating systems, which required a long and expensive validation process. Another problem with the previous approach was that the single computer responsible for processing all of the images often became bogged down.Ackley eliminated this problem by switching to Cognex In-Sight vision systems which incorporate both camera and image processing in a single enclosure. “Switching to a new vision system now requires only a short and simple validation procedure that ensures the new vision system provides the same functionality as the old one,” said Mark Ford, Engineering Manager for Ackley Machine. “The In-Sight vision system also is much easier to program because its PatMax pattern matching algorithm easily finds the printed image on the tablet with a single command.” Ackley has used this approach in its latest system, which prints and inspects over 400,000 tablets per hour, much faster than other machines, while providing the unique single tablet rejection capabilities.
Need for drug identification
Since 1975, the FDA has required that all prescription tablets or capsules have a unique identification in terms of size, shape, color and imprint. Drug makers use the imprints both to identify the chemical substance and dosage and for promotional purposes. Acceptable identification has traditionally been achieved by debossing -- pushing the image below the level of the product, embossing -- pushing the image above the level of the paper, or printing. The coating systems used today have a tendency to fill in debossed or embossed areas, sometimes rendering them unidentifiable, especially by those with less than perfect eyesight. Printing is being used more and more because it provides contrast, excellent compatibility with modern coatings, and a unique and attractive multicolor identification that can set the product apart from competition and virtually eliminate counterfeiting.
With the rise in popularity of printing has come the need to inspect printed tablets to ensure the integrity of the identification.
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In the past, Ackley Machine used cameras to acquire and a personal computer to process images on its tablet printing machines. But when a computer went down, the company had to upgrade to a new version of the Windows operating systems, which required a
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